Lapping Film for Fiber Optic Cable Assemblies & Connectors
Lapping Film for Fiber Optic Cable Assemblies & Connectors
Introduction
Lapping film plays a critical role in the polishing of fiber optic cable assemblies and connectors, ensuring high-quality end-face geometry, minimal insertion loss, and superior optical performance. Precision-graded abrasives coated on a durable polyester backing allow for consistent, repeatable polishing results, making them essential in fiber optic manufacturing and termination processes.
Types of Lapping Films for Fiber Optic Polishing
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Diamond Lapping Film
- Used for the initial and intermediate polishing stages.
- Ideal for ceramic ferrules and connectors, ensuring fast stock removal and a uniform surface finish.
- Available in various micron grades (e.g., 30µm, 15µm, 9µm, 3µm, 1µm).
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Silicon Carbide Lapping Film
- Designed for fast material removal in the early polishing stages.
- Suitable for fiber optic connectors requiring a cost-effective, aggressive cutting action.
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Aluminum Oxide Lapping Film
- Used in intermediate and final polishing steps.
- Provides smooth finishes with minimal surface damage, ensuring optimal fiber optic performance.
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Silicon Dioxide (ADS Final Polishing Film)
- Designed for final polishing of fiber optic connector end faces.
- Ensures ultra-smooth surfaces, reducing insertion loss and back reflection.
- Often used with distilled water for optimal results.
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Flock Pile Lapping Film
- Specially developed for MPO/MTP connector polishing.
- Offers improved surface conformity, reducing polishing-induced defects.
Applications in Fiber Optic Connector Polishing
- Single-Fiber Connectors: FC, SC, ST, LC, MU connectors for patch cords.
- Multi-Fiber Connectors: MPO/MTP connectors used in high-density data centers.
- Ferrule Polishing: Ensures high-quality end-face geometry and scratch-free finishes.
Key Benefits
- Consistency & Precision: Uniformly distributed abrasives provide predictable polishing performance.
- High Durability: Tough polyester backing enhances film longevity and reliability.
- Enhanced Performance: Reduces optical insertion loss and improves return loss in fiber networks.
- Versatile Compatibility: Suitable for different fiber optic connector materials and geometries.
Conclusion
Choosing the right lapping film for fiber optic cable assemblies and connectors is essential for achieving superior end-face quality, ensuring long-lasting, high-performance network connections. XYT Lapping Films provide industry-leading solutions for all stages of fiber optic polishing, from aggressive stock removal to ultra-fine final finishing.
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Telecommunications
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Automotive
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Roller finishing
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Electronics
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Semiconductors
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Aerospace
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Optical Glass Crystal
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Jewellery lapidary
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Medical
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Oil & Gas
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Food Processing
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Furniture and Wood industry
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Metals Finish
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Fiber Optics Polishing
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Music industry
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LED LCD Panel
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Mobile Phone Industry
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Watch
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Printing and Paper industry
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Engine and Machine parts
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Hydraulic components
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Pneumatic components
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Ball bearings
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Gear and Train components
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Moulds
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Cranks Cams and Steering devices
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Dental Polishing
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Knife Blade Tools sharpening
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Hard disks and Magnetic head
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Other parts end face polishing
XYT Polishing Lapping Film Applications
Product Series |
Model |
Grit Size(µm) |
Use |
Diamond Series | D0.5 | 0.5µm | For Final Polishing |
D1 | 1µm | For fine polishing | |
D3 | 3µm | For medium polishing | |
D6 | 6µm | For medium polishing | |
D9 | 9µm | For medium polishing | |
D15 | 15µm | For First or medium polishing | |
D30 | 30µm | For First or medium polishing | |
D40 | 40µm | For First or medium polishing | |
D60 | 60µm | For First Polishing | |
D80 | 80µm | For First Polishing | |
Silicon Carbide Series |
SC0.5 |
0.5µm |
For Final Polishing |
SC1 |
1µm |
For fine polishing | |
SC2 |
2µm |
For fine polishing | |
SC3 |
3µm |
For fine polishing | |
SC6 |
6µm |
For medium polishing | |
SC9 |
9µm |
For coarse polishing | |
SC15 |
15µm |
For epoxy adhesive removal | |
SC16 |
16µm |
For epoxy glass removal | |
SC30 | 30µm | For epoxy glass removal | |
Aluminum Oxide Series |
AO0.5 |
0.5µm |
For Final Polishing |
AO1 |
1µm |
For Final Polishing | |
AO2 |
2µm |
For Final Polishing | |
AO3 |
3µm |
For Final Polishing | |
AO6 |
6µm |
For fine or final polishing |
|
AO9 |
9µm |
For fine polishing | |
AO12 |
12µm |
For medium polishing | |
AO15 |
15µm |
For medium polishing | |
AO30 |
30µm |
For medium polishing | |
AO40 |
40µm |
For medium polishing | |
AO45 | 45µm | For medium polishing | |
AO60 | 60µm | For First Polishing | |
AO80 | 80µm | For First Polishing | |
AO100 | 100µm | For First Polishing | |
ADS Final Lapping Film | ADS0.02 | 0.02µm | For Final Polishing |
Silicon Dioxide Series | SO0.5 | 0.5µm | For Final Polishing |
SO0.02 | 0.02µm | For Final Polishing | |
Cerium Oxide Series |
CO1 |
1µm |
For Final Polishing |
CO0.5 |
0.5µm |
For Final Polishing | |
CO0.02 | 0.02µm | For Final Polishing | |
Flocked Pile Film | MPO MT-SC1 Flock | 1µm | For MT MPO Polishing |
MPO MT-CE1 Flock | 1µm | For MT MPO Polishing | |
MPO MT-CO Flock | 0.02µm | For MT MPO Final Polishing | |
MPO MT-SO2 Flock | 0.02µm | For MT MPO Final Polishing | |
MT-Black Cloth YMZ-8 | For MT MPO Polishing | ||
MT-Black Cloth YMZ-9 | For MT MPO Polishing | ||
MT-Black Cloth YMZ-10 | For MT MPO Polishing | ||
MPO MT Slurry | MPO MT-SC1 | 1µm 500ML/Bottle | For MT MPO Final Polishing |
Polishing Liquid | PGY-30 | 500ML/Bottle | For Fine Polishing |
PGY-80 | 500ML/Bottle | For Final Polishing | |
MT-CE0.5 | 500ML/Bottle | For Fine Polishing | |
MT-AO1 | 500ML/Bottle | For Fine Polishing | |
Polishing Oil | PGY-45 | 500ML/Bottle | For Fine Polishing |
Polishing Machine | XYT-XD | 520x350x430mm | For Mirror Supper Gloss Polishing |
If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.
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