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Lapping Film for Fiber Optic Cable Assemblies & Connectors

 

 

Lapping Film for Fiber Optic Cable Assemblies & Connectors

Introduction

Lapping film plays a critical role in the polishing of fiber optic cable assemblies and connectors, ensuring high-quality end-face geometry, minimal insertion loss, and superior optical performance. Precision-graded abrasives coated on a durable polyester backing allow for consistent, repeatable polishing results, making them essential in fiber optic manufacturing and termination processes.

Types of Lapping Films for Fiber Optic Polishing

  1. Diamond Lapping Film

    • Used for the initial and intermediate polishing stages.
    • Ideal for ceramic ferrules and connectors, ensuring fast stock removal and a uniform surface finish.
    • Available in various micron grades (e.g., 30µm, 15µm, 9µm, 3µm, 1µm).
  2. Silicon Carbide Lapping Film

    • Designed for fast material removal in the early polishing stages.
    • Suitable for fiber optic connectors requiring a cost-effective, aggressive cutting action.
  3. Aluminum Oxide Lapping Film

    • Used in intermediate and final polishing steps.
    • Provides smooth finishes with minimal surface damage, ensuring optimal fiber optic performance.
  4. Silicon Dioxide (ADS Final Polishing Film)

    • Designed for final polishing of fiber optic connector end faces.
    • Ensures ultra-smooth surfaces, reducing insertion loss and back reflection.
    • Often used with distilled water for optimal results.
  5. Flock Pile Lapping Film

    • Specially developed for MPO/MTP connector polishing.
    • Offers improved surface conformity, reducing polishing-induced defects.

Applications in Fiber Optic Connector Polishing

  • Single-Fiber Connectors: FC, SC, ST, LC, MU connectors for patch cords.
  • Multi-Fiber Connectors: MPO/MTP connectors used in high-density data centers.
  • Ferrule Polishing: Ensures high-quality end-face geometry and scratch-free finishes.

Key Benefits

  • Consistency & Precision: Uniformly distributed abrasives provide predictable polishing performance.
  • High Durability: Tough polyester backing enhances film longevity and reliability.
  • Enhanced Performance: Reduces optical insertion loss and improves return loss in fiber networks.
  • Versatile Compatibility: Suitable for different fiber optic connector materials and geometries.

Conclusion

Choosing the right lapping film for fiber optic cable assemblies and connectors is essential for achieving superior end-face quality, ensuring long-lasting, high-performance network connections. XYT Lapping Films provide industry-leading solutions for all stages of fiber optic polishing, from aggressive stock removal to ultra-fine final finishing.

2025-02-10 11:21
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XYT Polishing Lapping Film Applications

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            

Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

For fine polishing

SC2

2µm

For fine polishing

SC3

3µm

For fine polishing

SC6

6µm

For medium polishing

SC9

9µm

For coarse polishing

SC15

15µm

For epoxy adhesive removal

SC16

16µm

For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

For Final Polishing

AO1

1µm

For Final Polishing

AO2

2µm

For Final Polishing

AO3

3µm

For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

For fine polishing

AO12

12µm

For medium polishing

AO15

15µm

For medium polishing

AO30

30µm

For medium polishing

AO40

40µm

For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

For Final Polishing

CO0.5

0.5µm

For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing
MPO MT-CE1 Flock 1µm For MT MPO Polishing
MPO MT-CO Flock 0.02µm For MT MPO Final Polishing
MPO MT-SO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Fine Polishing
MT-AO1 500ML/Bottle For Fine Polishing
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

XYT Product Series

Order your products and ship in a short time. Always in stock for large order. Easy to use.

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