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Selecting the Right Polishing Film Based on Fiber Optic Ferrule Material

 

 

Selecting the Right Polishing Film Based on Ferrule Material

 

Choosing the right polishing film depends on the ferrule material, as each type requires specific abrasives and polishing steps to achieve a precise and high-quality finish. Below is a detailed guide:

 

 

Ferrule Material Recommended Abrasives Typical Polishing Steps Recommended Film Types
Zirconia (Ceramic) Diamond, Silicon Dioxide 9µm → 6µm → 3µm (Diamond) → 1µm (Diamond) → 0.02µm (SiO₂) Diamond Lapping Film, ADS Final Polishing Film
Stainless Steel Diamond, Silicon Carbide 9µm → 3µm → 1µm (Diamond) → Final Polish Diamond Lapping Film, SiC Polishing Film
Plastic (Polymer) Aluminum Oxide, Silicon Carbide 12µm → 3µm (Al₂O₃) → 1µm (Final) AO Polishing Film, SiC Film
Glass Ferrule Cerium Oxide, Diamond 6µm → 3µm → 1µm (Diamond) → Final Polish (CeO₂) Diamond Polishing Film, Cerium Oxide Polishing Film

 

Key Considerations When Choosing a Polishing Film for Ferrules

 

  1. Abrasive Material:

    • Diamond: Best for zirconia and stainless steel due to its hardness.
    • Silicon Dioxide (SiO₂): Ideal for the final polish of fiber optic connectors.
    • Aluminum Oxide (Al₂O₃): Suitable for plastic ferrules to prevent damage.
    • Silicon Carbide (SiC): Used for intermediate polishing of various ferrule materials.
    • Cerium Oxide (CeO₂): Preferred for high-precision glass polishing.

  2. Grit Size Progression:

    • Start with coarse grit for material removal (30µm, 15µm, 9µm, 6µm).
    • Use medium grit for shaping and refining (3µm, 1µm).
    • Finish with ultra-fine grit (0.02µm) for a mirror-like surface.

  3. Film Format:

    • Sheets, rolls, or discs depending on machine type.
    • With or without PSA (Pressure Sensitive Adhesive) for easy handling.

 

Would you like a tailored recommendation based on your specific application?

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XYT Polishing Lapping Film Applications

 

Product Series

              Model             

        Grit Size(µm)        

                             Use                            
Diamond Series D0.5 0.5µm For Final Polishing
D1 1µm For fine polishing
D3 3µm For medium polishing
D6 6µm For medium polishing
D9 9µm For medium polishing
D15 15µm For First or medium polishing
D30 30µm For First or medium polishing
D40 40µm For First or medium polishing
D60 60µm For First Polishing
D80 80µm For First Polishing

Silicon Carbide Series

SC0.5

0.5µm

For Final Polishing

SC1

1µm

 For fine polishing

SC2

2µm

 For fine polishing

SC3

3µm

 For fine polishing

SC6

6µm

 For medium polishing

SC9

9µm

 For coarse polishing

SC15

15µm

 For epoxy adhesive removal

SC16

16µm

 For epoxy glass removal
SC30 30µm For epoxy glass removal

 

Aluminum Oxide Series

AO0.5

0.5µm

 For Final Polishing

AO1

1µm

 For Final Polishing

AO2

2µm

 For Final Polishing

AO3

3µm

 For Final Polishing

AO6

6µm

For fine or final polishing

AO9

9µm

 For fine polishing

AO12

12µm

 For medium polishing

AO15

15µm

 For medium polishing

AO30

30µm

 For medium polishing

AO40

40µm

 For medium polishing
AO45 45µm For medium polishing
AO60 60µm For First Polishing
AO80 80µm For First Polishing
AO100 100µm For First Polishing
ADS Final Lapping Film ADS0.02 0.02µm For Final Polishing
Silicon Dioxide Series SO0.5 0.5µm For Final Polishing
SO0.02 0.02µm For Final Polishing

 

Cerium Oxide Series

CO1

1µm

 For Final Polishing

CO0.5

0.5µm

 For Final Polishing
CO0.02 0.02µm For Final Polishing
Flocked Pile Film MPO MT-SC1 Flock 1µm For MT MPO Polishing
MPO MT-CE1 Flock 1µm For MT MPO Polishing
MPO MT-CO Flock 0.02µm For MT MPO Final Polishing
MPO MT-SO2 Flock 0.02µm For MT MPO Final Polishing
MT-Black Cloth YMZ-8   For MT MPO Polishing
MT-Black Cloth YMZ-9   For MT MPO Polishing
MT-Black Cloth YMZ-10   For MT MPO Polishing
MPO MT Slurry MPO MT-SC1 1µm 500ML/Bottle For MT MPO Final Polishing
Polishing Liquid PGY-30 500ML/Bottle For Fine Polishing
PGY-80 500ML/Bottle For Final Polishing
MT-CE0.5 500ML/Bottle For Fine Polishing
MT-AO1 500ML/Bottle For Fine Polishing
Polishing Oil PGY-45 500ML/Bottle For Fine Polishing
Polishing Machine XYT-XD 520x350x430mm For Mirror Supper Gloss Polishing

 

If you have custom requirements such as grit size, shape, material, etc., please feel free to contact us at sales@xytbrands.com | +8615702088819.

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